Environment
Safety
Environmental Management System

Right from inception, great emphasis has been laid at Manikgarh Cement on maintaining ecological balance and  environmental  preservation so as to provide green, healthy and pollution free environment.  Continuous monitoring of various Pollution Control equipment's are done round the clock to maintain emission levels much below the norms specified by State Pollution Control Board. 



Landscaping inside the Plant
Totally Dust-free Chimneys
Measures Taken Towards a Cleaner Environment

  • Installation of highly efficient Pollution Control Equipment's viz., ESPs, Hybrid Filters, Bag Houses and Pulse Jet Dust Collectors at every dust generating point in the Plant.
  • Regular monitoring of all stacks and ambient air quality.
  • Proper treatment of domestic effluent generated from residential colony in Oxidation Ponds and use of treated water for plantation purposes and industrial use in condenser cooling at TPP.
  • Recycling of water used for cooling in the TPP.
  • Air cooled condenser for TPP to tackle severe drought conditions.
  • Massive efforts for plantation of various species of trees for ecological up-gradation.

To control fugitive emission, following additional steps have been taken:

  • Covering of Conveyor belts transporting various process materials
  • All raw materials are stored in covered gantry.
  • Water sprinklers have been provided on the roads to check fugitive emission generated due to movement of vehicles
  • Concretization of roads and floors inside the Plant
  • Concrete silos for storing dry Fly-ash. The Fly Ash generated from Thermal Power Plant is used as an additive for manufacture of PPC.
  • Shed over Limestone stock pile.
  • Dedicated dust collectors for Raw mill Bucket elevators.
  • Dedicated dust collector for Clinker cooler tunnel venting.
  • Sweeping machines for avenue cleaning.
  • Fire tender for any fire hazard.

The Plant maintains perfect harmony with environment through effective pollution control measures in respect of air, water, land and noise level.  All efforts are made to curb pollution at grass root level.



Garden developed on Mine Waste Dump
Energy Conservation

All out efforts are made at every level to achieve the highest level of efficiency in managing and conserving energy resources.  This includes involvement of both financial and human resources coupled with technological upgradation. Following measures have been taken at Manikgarh Cement for conservation of electrical and thermal energy:

  • Upgradation of Kilns by installation of LP cyclones and upgradation of preheater section and CIS MFR system on Clinker Grate Cooler;
  • Close circuiting of Raw Mills and Cement Mills by installation of High efficiency Classifiers;
  • Installation of pre grinder in conjunction with close circuit Cement Mills for capacity upgradation and reduction of specific power consumption;
  • Replacement of pneumatic conveying system of Raw meal and cement by Mechanical handling system
  • Incorporation of VVVF drives;
  • Replacement of low efficiency fan impellers by high efficiency Impellers;
  • Optimization of Raw Mills and Cement Mills by upgradation of internals and grinding media charge;
  • Dry Fly Ash storage and handling system has been installed at Cement Mill.
  • Installation of high efficiency dynamic separators for Coal Mills in place of static Grit separators for power saving and better residue control
  • Process automation with DCS and Fuzzy logic control
  • Installation of FONS shuttle floor cooler in first drive of kiln-cooler for better heat recuperation and enhanced production with a reduction in specific power consumption.


Environment Policy

Manikgarh Cement is committed to:
  • Minimize the impact on the environment by conserving the use of natural resources and preventing pollution.
  • Enhance the quality and benefits of our products and services throughout their life cycle.
  • Commit to customer satisfaction by anticipating and understanding their needs.
  • Comply with all applicable legal requirements and other requirements.

This shall be achieved by:
  • Implementation of IS/ISO:9001-2008 in the company.
  • Setting & reviewing objectives at various functions and levels in the company.
  • Training and developing a team of dedicated work force.


IS/ISO 9001: 2008
It was in the fitness of things that Manikgarh Cement with its strong emphasis on Quality Assurance has been awarded IS / ISO 9001 : 2000 Certification in 2002. It was later updated to IS / ISO 9001 : 2008 Certification in 2010.



TREES ARE TREATED OUR BEST FRIEND

Every year tree plantation is undertaken in a planned manner on a massive scale. As a result the barren land acquired by the Company looks like green land today with different varieties of trees, gardens, lawns, fountains, flora and fauna.  The plant presents a wonderful balance between concrete and ecology with smokeless chimneys and lush greenery all around. Number of Trees surviving as on date is 316000.
Sewage Treatment Plant

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A Panaromic view of Aeriel Ropeway & Plant
Manikgarh Cement


Cementing the Nation for 21st Century
Shed over Limestone stock pile