Production Process

The basic raw material for the production of cement is Limestone.  The Limestone ore as obtained from the Mines is fed to the Raw Mills after crushing it to acceptable size. Additives such as Laterite etc. are also fed along with Limestone into the Raw Mills as required. In the Raw Mills, the above inputs are ground to a particular fineness. The output of the Raw Mills, called 'Raw Meal' is then burnt in the Kiln and then cooled to produce Clinker. The fuel used for burning of limestone is powdered coal produced from the coal Mill. The Clinker is thereupon fed into Cement Mill & pulverized along with Gypsum to yield the basic cement.  A certain proportion of Clinker in the production of cement is replaced by Fly Ash to produce PPC.
Scenic View of Our Uniqueness

Aerial Ropeway for transportation of Limestone
Limestone excavated from Mines is transported through Rope ways and fed to crushers wherein it is reduced from above 850 mm to 60 mm size.
State of the art Vertical Roller  Mill grinds Limestone feed to powdered form called Raw Meal
Rotary Kiln provides for Clinkerisation where in Raw Meal fed from VRM is first burnt at 1400 C & then cooled to 100 - 120 C by means of coolers immediately outside the Kiln to produce Clinker.
Centralised Control Room monitoring the manufacturing process through DCS.
Efficient logistic & transportation network ensures prompt delivery of materials to the customers.
Most advanced Coal Mill pulverizes the coal to be injected into Kiln for burning of Raw Meal.
Packing & Despatch

12 Spout double discharge electronic packer ensure consistency and accuracy in packing of bags.

Loading of bags in the wagon/trucks is carried out automatically by means of wagon / truck loading machines, equipped with Electronic Loading Counters which accurately keep count of the number of bags being loaded.

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A Panaromic view of Aeriel Ropeway & Plant
Manikgarh Cement

Cementing the Nation for 21st Century
A view of the Vertical Raw Mill (Losche)
A View of Vertical Coal Mill (Losche)
View of FLS  4 stage Preheater calciner Kiln
View of the CCR
View of the Electronic Rotary Packer
Truck Loading Machine   

Wagon Loading Machine